Services
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ENERGY CONSERVATION
Specialized services are provided in association with M/s. Supreme Green Energy Solutions Pvt. Ltd. and ITPI Ltd. for Energy Conservation exercise in Foundries and manufacturing units to lead for obtaining Carbon credits.
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SOFTWARE SERVICES
MetaCause Studio 2008
Our optimisation methods and software solutions are born from cutting-edge research and true industry collaboration, driving the most advanced methods for process optimisation into the heart of the manufacturing industry.
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MetaCause Process Optimizer
Analyses the interactions between the process settings and the process output. Its unique analysis engine will discover new routes to process optimisation and cost reduction.
- Simple to use, powerful results!
- Patented technology
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MetaCause Surface Modeler
Discovers multi-dimensional regression equations linking process setting values and the process output. It complements the MetaCause Process Optimizer and helps you to achieve better control on your process.
- Fully integrated process analysis
- Patented technology
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MetaCause Process Inprovement
We can implement a wide range of schemes, from developing bespoke software applications, to advanced process analysis. Our highly qualified expert consultants will work to create a solution that is right for you and your process.
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CONSULTANCY SERVICES
1. New Foundry Projects :
a) Selecting Location of Projects.
b) Selection of requisite Foundry Processes.
c) Confirming performance parameters of foundry equipments.
d) Guidance for pollution control.
e) Plant Layouts.
f) Energy conservation practices.
g) Preparation of Project reports.
h) Co-ordination and execution of new projects.
2. Modernization of Foundries :
a) Assessment of present plant.
b) Product and process based analysis of equipment.
c) Process analysis & confirmation.
d) Selection of new equipments and practices.
e) Returns on investment reports.
f) Guidance for effective management practices.
g) Preparation of total modernization reports and monitoring the same.
h) Manpower training.
3. Castings Production :
a) Analysis of Casting Defects and solution for defect free castings.
b) Methoding for castings.
c) Proper Foundry Processes for defect free results.
d) Sand systems.
e) Moulding Methods.
f) Core & core making practices.
g) Melting Techniques.
h) Fettling Process
i) Total Quality Management & Quality Systems.
j) Recovery of alloying elements and proper alloying practices.
k) Test methods and applications.
l) Microstructure analysis.
m) Heat Treatments - Equipment and processes.
4. Exports
a) Identifying niche markets.
b) Negotiating with potential customers.
c) Monitoring export logistics.
5. Markets
a) Procurement of Castings.
b) Selection of proper source.
c) Educating Casting Manufacturer and Customer for respective needs.
d) Monitoring smooth supplies.
e) Quality Assurance Systems and procedures.
6. Other
a) Various Process Certification and accreditations.
b) Energy Audits.
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